Tag Archives: long spline shaft

China Best Sales Long Stainless Steel Straight Spline Drive Gear Shaft for Rice Transplanter

Product Description

Product Description

Product Parameters

Item Spur Gear Axle Shaft
Material 4140,4340,40Cr,42Crmo,42Crmo4,20Cr,20CrMnti, 20Crmo,35Crmo
OEM NO Customize
Certification ISO/TS16949
Test Requirement Magnetic Powder Test, Hardness Test, Dimension Test
Color Paint , Natural Finish ,Machining All Around
Material Aluminum: 5000series(5052…)/6000series(6061…)/7000series(7075…)
Steel: Carbon Steel,Middle Steel,Steel Alloy,etc.
Stainess Steel: 303/304/316,etc.
Copper/Brass/Bronze/Red Copper,etc.
Plastic:ABS,PP,PC,Nylon,Delrin(POM),Bakelite,etc.
Size According to Customer’s drawing or samples
Process CNC machining,Turning,Milling,Stamping,Grinding,Welding,Wire Injection,Cutting,etc.
Tolerance ≥+/-0.03mm
Surface Treatment (Sandblast)&(Hard)&(Color)Anodizing,(Chrome,Nickel,Zinc…)Plating,Painting,Powder Coating,Polishing,Blackened,Hardened,Lasering,Engraving,etc.
File Formats ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL)
Sample Available
Packing Spline protect cover ,Wood box ,Waterproof membrane; Or per customers’ requirements.

 

Our Advantages

Why Choose US ???

1. Equipment :

Our company boasts all necessary production equipment,
including Hydraulic press machines, Japanese CNC lathe (TAKISAWA), Korean gear hobbing machine (I SNT), gear shaping machine, machining center, CNC grinder, heat treatment line etc.

2. Processing precision:

We are a professional gear & gear shafts manufacturer. Our gears are around 6-7 grade in mass production.

3. Company:

We have 90 employees, including 10 technical staffs. Covering an area of 20000 square meters.

4. Certification :

Oue company has passed ISO 14001 and TS16949

5.Sample service :

We provide free sample for confirmation and customer bears the freight charges

6.OEM service :

Having our own factory and professional technicians,we welcome OEM orders as well.We can design and produce the specific product you need according to your detail information

 

Cooperation Partner

Company Profile

Our Featured Products

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Material: Alloy Steel
Load: Drive Shaft
Axis Shape: Straight Shaft
Appearance Shape: Round
Rotation: Cw
Yield: 5, 000PCS / Month
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

pto shaft

How do manufacturers ensure the compatibility of drive shafts with different equipment?

Manufacturers employ various strategies and processes to ensure the compatibility of drive shafts with different equipment. Compatibility refers to the ability of a drive shaft to effectively integrate and function within a specific piece of equipment or machinery. Manufacturers take into account several factors to ensure compatibility, including dimensional requirements, torque capacity, operating conditions, and specific application needs. Here’s a detailed explanation of how manufacturers ensure the compatibility of drive shafts:

1. Application Analysis:

Manufacturers begin by conducting a thorough analysis of the intended application and equipment requirements. This analysis involves understanding the specific torque and speed demands, operating conditions (such as temperature, vibration levels, and environmental factors), and any unique characteristics or constraints of the equipment. By gaining a comprehensive understanding of the application, manufacturers can tailor the design and specifications of the drive shaft to ensure compatibility.

2. Customization and Design:

Manufacturers often offer customization options to adapt drive shafts to different equipment. This customization involves tailoring the dimensions, materials, joint configurations, and other parameters to match the specific requirements of the equipment. By working closely with the equipment manufacturer or end-user, manufacturers can design drive shafts that align with the equipment’s mechanical interfaces, mounting points, available space, and other constraints. Customization ensures that the drive shaft fits seamlessly into the equipment, promoting compatibility and optimal performance.

3. Torque and Power Capacity:

Drive shaft manufacturers carefully determine the torque and power capacity of their products to ensure compatibility with different equipment. They consider factors such as the maximum torque requirements of the equipment, the expected operating conditions, and the safety margins necessary to withstand transient loads. By engineering drive shafts with appropriate torque ratings and power capacities, manufacturers ensure that the shaft can handle the demands of the equipment without experiencing premature failure or performance issues.

4. Material Selection:

Manufacturers choose materials for drive shafts based on the specific needs of different equipment. Factors such as torque capacity, operating temperature, corrosion resistance, and weight requirements influence material selection. Drive shafts may be made from various materials, including steel, aluminum alloys, or specialized composites, to provide the necessary strength, durability, and performance characteristics. The selected materials ensure compatibility with the equipment’s operating conditions, load requirements, and other environmental factors.

5. Joint Configurations:

Drive shafts incorporate joint configurations, such as universal joints (U-joints) or constant velocity (CV) joints, to accommodate different equipment needs. Manufacturers select and design the appropriate joint configuration based on factors such as operating angles, misalignment tolerances, and the desired level of smooth power transmission. The choice of joint configuration ensures that the drive shaft can effectively transmit power and accommodate the range of motion required by the equipment, promoting compatibility and reliable operation.

6. Quality Control and Testing:

Manufacturers implement stringent quality control processes and testing procedures to verify the compatibility of drive shafts with different equipment. These processes involve conducting dimensional inspections, material testing, torque and stress analysis, and performance testing under simulated operating conditions. By subjecting drive shafts to rigorous quality control measures, manufacturers can ensure that they meet the required specifications and performance criteria, guaranteeing compatibility with the intended equipment.

7. Compliance with Standards:

Manufacturers ensure that their drive shafts comply with relevant industry standards and regulations. Compliance with standards, such as ISO (International Organization for Standardization) or specific industry standards, provides assurance of quality, safety, and compatibility. Adhering to these standards helps manufacturers meet the expectations and requirements of equipment manufacturers and end-users, ensuring that the drive shafts are compatible and can be seamlessly integrated into different equipment.

8. Collaboration and Feedback:

Manufacturers often collaborate closely with equipment manufacturers, OEMs (Original Equipment Manufacturers), or end-users to gather feedback and incorporate their specific requirements into the drive shaft design and manufacturing processes. This collaborative approach ensures that the drive shafts are compatible with the intended equipment and meet the expectations of the end-users. By actively seeking input and feedback, manufacturers can continuously improve their products’ compatibility and performance.

In summary, manufacturers ensure the compatibility of drive shafts with different equipment through a combination of application analysis, customization, torque and power capacity considerations, material selection, joint configurations, quality control and testing, compliance with standards, and collaboration with equipment manufacturers and end-users. These efforts enable manufacturers to design and produce drive shafts that seamlessly integrate with various equipment, ensuring optimal performance, reliability, and compatibility in different applications.

pto shaft

Can you provide real-world examples of vehicles and machinery that use drive shafts?

Drive shafts are widely used in various vehicles and machinery to transmit power from the engine or power source to the wheels or driven components. Here are some real-world examples of vehicles and machinery that utilize drive shafts:

1. Automobiles:

Drive shafts are commonly found in automobiles, especially those with rear-wheel drive or four-wheel drive systems. In these vehicles, the drive shaft transfers power from the transmission or transfer case to the rear differential or front differential, respectively. This allows the engine’s power to be distributed to the wheels, propelling the vehicle forward.

2. Trucks and Commercial Vehicles:

Drive shafts are essential components in trucks and commercial vehicles. They are used to transfer power from the transmission or transfer case to the rear axle or multiple axles in the case of heavy-duty trucks. Drive shafts in commercial vehicles are designed to handle higher torque loads and are often larger and more robust than those used in passenger cars.

3. Construction and Earthmoving Equipment:

Various types of construction and earthmoving equipment, such as excavators, loaders, bulldozers, and graders, rely on drive shafts for power transmission. These machines typically have complex drivetrain systems that use drive shafts to transfer power from the engine to the wheels or tracks, enabling them to perform heavy-duty tasks on construction sites or in mining operations.

4. Agricultural Machinery:

Agricultural machinery, including tractors, combines, and harvesters, utilize drive shafts to transmit power from the engine to the wheels or driven components. Drive shafts in agricultural machinery are often subjected to demanding conditions and may have additional features such as telescopic sections to accommodate variable distances between components.

5. Industrial Machinery:

Industrial machinery, such as manufacturing equipment, generators, pumps, and compressors, often incorporate drive shafts in their power transmission systems. These drive shafts transfer power from electric motors, engines, or other power sources to various driven components, enabling the machinery to perform specific tasks in industrial settings.

6. Marine Vessels:

In marine applications, drive shafts are commonly used to transmit power from the engine to the propeller in boats, ships, and other watercraft. Marine drive shafts are typically longer and designed to withstand the unique challenges posed by water environments, including corrosion resistance and appropriate sealing mechanisms.

7. Recreational Vehicles (RVs) and Motorhomes:

RVs and motorhomes often employ drive shafts as part of their drivetrain systems. These drive shafts transfer power from the transmission to the rear axle, allowing the vehicle to move and providing propulsion. Drive shafts in RVs may have additional features such as dampers or vibration-reducing components to enhance comfort during travel.

8. Off-Road and Racing Vehicles:

Off-road vehicles, such as SUVs, trucks, and all-terrain vehicles (ATVs), as well as racing vehicles, frequently utilize drive shafts. These drive shafts are designed to withstand the rigors of off-road conditions or high-performance racing, transmitting power efficiently to the wheels and ensuring optimal traction and performance.

9. Railway Rolling Stock:

In railway systems, drive shafts are employed in locomotives and some types of rolling stock. They transfer power from the locomotive’s engine to the wheels or propulsion system, enabling the train to move along the tracks. Railway drive shafts are typically much longer and may have additional features to accommodate the articulated or flexible nature of some train configurations.

10. Wind Turbines:

Large-scale wind turbines used for generating electricity incorporate drive shafts in their power transmission systems. The drive shafts transfer rotational energy from the turbine’s blades to the generator, where it is converted into electrical power. Drive shafts in wind turbines are designed to handle the significant torque and rotational forces generated by the wind.

These examples demonstrate the broad range of vehicles and machinery that rely on drive shafts for efficient power transmission and propulsion. Drive shafts are essential components in various industries, enabling the transfer of power from the source to the driven components, ultimately facilitating movement, operation, or the performance of specific tasks.

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Can you explain the different types of drive shafts and their specific applications?

Drive shafts come in various types, each designed to suit specific applications and requirements. The choice of drive shaft depends on factors such as the type of vehicle or equipment, power transmission needs, space limitations, and operating conditions. Here’s an explanation of the different types of drive shafts and their specific applications:

1. Solid Shaft:

A solid shaft, also known as a one-piece or solid-steel drive shaft, is a single, uninterrupted shaft that runs from the engine or power source to the driven components. It is a simple and robust design used in many applications. Solid shafts are commonly found in rear-wheel-drive vehicles, where they transmit power from the transmission to the rear axle. They are also used in industrial machinery, such as pumps, generators, and conveyors, where a straight and rigid power transmission is required.

2. Tubular Shaft:

Tubular shafts, also called hollow shafts, are drive shafts with a cylindrical tube-like structure. They are constructed with a hollow core and are typically lighter than solid shafts. Tubular shafts offer benefits such as reduced weight, improved torsional stiffness, and better damping of vibrations. They find applications in various vehicles, including cars, trucks, and motorcycles, as well as in industrial equipment and machinery. Tubular drive shafts are commonly used in front-wheel-drive vehicles, where they connect the transmission to the front wheels.

3. Constant Velocity (CV) Shaft:

Constant Velocity (CV) shafts are specifically designed to handle angular movement and maintain a constant velocity between the engine/transmission and the driven components. They incorporate CV joints at both ends, which allow flexibility and compensation for changes in angle. CV shafts are commonly used in front-wheel-drive and all-wheel-drive vehicles, as well as in off-road vehicles and certain heavy machinery. The CV joints enable smooth power transmission even when the wheels are turned or the suspension moves, reducing vibrations and improving overall performance.

4. Slip Joint Shaft:

Slip joint shafts, also known as telescopic shafts, consist of two or more tubular sections that can slide in and out of each other. This design allows for length adjustment, accommodating changes in distance between the engine/transmission and the driven components. Slip joint shafts are commonly used in vehicles with long wheelbases or adjustable suspension systems, such as some trucks, buses, and recreational vehicles. By providing flexibility in length, slip joint shafts ensure a constant power transfer, even when the vehicle chassis experiences movement or changes in suspension geometry.

5. Double Cardan Shaft:

A double Cardan shaft, also referred to as a double universal joint shaft, is a type of drive shaft that incorporates two universal joints. This configuration helps to reduce vibrations and minimize the operating angles of the joints, resulting in smoother power transmission. Double Cardan shafts are commonly used in heavy-duty applications, such as trucks, off-road vehicles, and agricultural machinery. They are particularly suitable for applications with high torque requirements and large operating angles, providing enhanced durability and performance.

6. Composite Shaft:

Composite shafts are made from composite materials such as carbon fiber or fiberglass, offering advantages such as reduced weight, improved strength, and resistance to corrosion. Composite drive shafts are increasingly being used in high-performance vehicles, sports cars, and racing applications, where weight reduction and enhanced power-to-weight ratio are critical. The composite construction allows for precise tuning of stiffness and damping characteristics, resulting in improved vehicle dynamics and drivetrain efficiency.

7. PTO Shaft:

Power Take-Off (PTO) shafts are specialized drive shafts used in agricultural machinery and certain industrial equipment. They are designed to transfer power from the engine or power source to various attachments, such as mowers, balers, or pumps. PTO shafts typically have a splined connection at one end to connect to the power source and a universal joint at the other end to accommodate angular movement. They are characterized by their ability to transmit high torque levels and their compatibility with a range of driven implements.

8. Marine Shaft:

Marine shafts, also known as propeller shafts or tail shafts, are specifically designed for marine vessels. They transmit power from the engine to the propeller, enabling propulsion. Marine shafts are usually long and operate in a harsh environment, exposed to water, corrosion, and high torque loads. They are typically made of stainless steel or other corrosion-resistant materials and are designed to withstand the challenging conditions encountered in marine applications.

It’simportant to note that the specific applications of drive shafts may vary depending on the vehicle or equipment manufacturer, as well as the specific design and engineering requirements. The examples provided above highlight common applications for each type of drive shaft, but there may be additional variations and specialized designs based on specific industry needs and technological advancements.

China Best Sales Long Stainless Steel Straight Spline Drive Gear Shaft for Rice Transplanter  China Best Sales Long Stainless Steel Straight Spline Drive Gear Shaft for Rice Transplanter
editor by CX 2024-03-14

China manufacturer China High Strength Precision CNC Metal Aluminum Long Straight Spline Split Shaft with Best Sales

Item Description

 

 

  

one.Q:Are you trading firm or maker?
A: We are factory with much more then 15years experience
two.Q: How prolonged is your delivery time?
A: Generally it is fifteen-30days as we are Tailored provider we verify with Customer
when place buy
three.Q:Do you give samples? ls it free of charge or additional?
A: Indeed we offer samples .for sample cost as for each sample problem to decide cost-free
or charged ,normally for not also considerably time used eaten machining process are cost-free
four.Q:What is your conditions of payment?
thirty% T/T in advance stability just before cargo .Or as per discussion
five.Q: Can we know the creation method with out going to the factory?
A:We will provide in depth creation routine and send weekly studies with digital
photos and video clips which demonstrate the machining progress
six.Q:Obtainable for customized design drawings?
A: YesDWG.DXF.DXW.IGES.Phase. PDF and so forth
7.Q:Offered for customized design and style drawings?
A: Yes ,we can indication the NDA ahead of your send the drawing
8.Q:How do you ensure the high quality?
A:(1) Checking the uncooked material soon after they attain our factory——
Incoming high quality management(IQC)
(2) Examining the particulars before the generation line operated
(3) Have a entire inspection and routing inspection in the course of mass manufacturing—
In-procedure quality control(IPQC)
(4) Examining the goods following they are completed—- Final quality handle(FQC)
(5) Checking the products soon after they are completed—–Outgoing good quality handle(QC)
(6)100% inspection and shipping and delivery ahead of shipment.

 

How to Recognize a Faulty Travel Shaft

The most typical issues linked with automotive driveshafts consist of clicking and rubbing noises. Whilst driving, the sound from the driver’s seat is usually visible. An experienced vehicle mechanic can effortlessly recognize no matter whether the seem is coming from both sides or from one particular side. If you notice any of these signs, it’s time to send out your auto in for a correct analysis. This is a information to identifying if your car’s driveshaft is faulty:
air-compressor

Signs of Driveshaft Failure

If you might be obtaining difficulties turning your vehicle, it truly is time to examine your vehicle’s driveshaft. A bad driveshaft can restrict the general control of your car, and you must resolve it as before long as attainable to steer clear of further difficulties. Other signs of a propshaft failure contain unusual noises from underneath the automobile and issues shifting gears. Squeaking from below the automobile is an additional signal of a faulty driveshaft.
If your driveshaft fails, your auto will cease. Despite the fact that the engine will nevertheless run, the wheels will not flip. You might hear peculiar noises from under the motor vehicle, but this is a uncommon symptom of a propshaft failure. Even so, you will have a lot of time to resolve the dilemma. If you will not listen to any sounds, the problem is not impacting your vehicle’s ability to transfer.
The most clear indicators of a driveshaft failure are boring sounds, squeaks or vibrations. If the push shaft is unbalanced, it is probably to damage the transmission. It will call for a trailer to get rid of it from your motor vehicle. Aside from that, it can also have an effect on your car’s overall performance and demand repairs. So if you hear these indications in your vehicle, be certain to have it checked by a mechanic proper absent.

Travel shaft assembly

When creating a propshaft, the style ought to be based mostly on the torque essential to travel the car. When this torque is also higher, it can trigger irreversible failure of the drive shaft. For that reason, a great push shaft style should have a lengthy services life. Listed here are some tips to aid you design a excellent driveshaft. Some of the main components of the driveshaft are shown below.
Snap Ring: The snap ring is a removable element that secures the bearing cup assembly in the yoke cross hole. It also has a groove for locating the snap ring. Spline: A spline is a patented tubular machined element with a sequence of ridges that in shape into the grooves of the mating piece. The bearing cup assembly is composed of a shaft and stop fittings.
U-joint: U-joint is essential due to the angular displacement in between the T-shaped housing and the pinion. This angle is specifically large in elevated 4x4s. The layout of the U-joint must ensure a continual rotational pace. Suitable driveshaft design and style have to account for the big difference in angular velocity amongst the shafts. The T-bracket and output shaft are connected to the bearing caps at each ends.
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U-joint

Your vehicle has a set of U-joints on the driveshaft. If your vehicle requirements to be changed, you can do it yourself. You will need a hammer, ratchet and socket. In order to remove the U-joint, you should 1st eliminate the bearing cup. In some situations you will need to have to use a hammer to take away the bearing cup, you should be mindful as you never want to injury the push shaft. If you can not take away the bearing cup, you can also use a vise to press it out.
There are two varieties of U-joints. One is held by a yoke and the other is held by a c-clamp. A full ring is safer and perfect for cars that are often used off-highway. In some circumstances, a total circle can be utilised to mend a c-clamp u-joint.
In addition to excessive torque, extreme hundreds and improper lubrication are frequent causes of U-joint failure. The U-joint on the driveshaft can also be destroyed if the motor is modified. If you are driving a car with a heavily modified engine, it is not enough to exchange the OE U-joint. In this case, it is essential to get the time to effectively lubricate these factors as required to preserve them practical.

tube yoke

QU40866 Tube Yoke is a frequent alternative for destroyed or destroyed driveshaft tubes. They are desirably manufactured of a metallic materials, such as an aluminum alloy, and incorporate a hollow portion with a lug framework at 1 conclude. Tube yokes can be made using a range of strategies, which includes casting and forging. A widespread technique involves drawing reliable elements and machining them into the final shape. The ensuing elements are much less expensive to produce, specifically when in comparison to other forms.
The tube fork has a link position to the driveshaft tube. The lug structure provides attachment factors for the gimbal. Normally, the driveshaft tube is 5 inches in diameter and the lug framework is 4 inches in diameter. The lug construction also serves as a mounting position for the travel shaft. After mounted, Tube Yoke is easy to maintain. There are two sorts of lug buildings: one particular is solid tube yoke and the other is welded.
Large-obligation sequence generate shafts use bearing plates to secure the yoke to the U-joint. All other dimensions are secured with external snap rings. Yokes are normally machined to accept U-bolts. For some apps, grease fittings are used. This attachment is more suited for off-road cars and overall performance autos.
air-compressor

conclude yoke

The finish yoke of the drive shaft is an integral component of the push train. Choosing a substantial-high quality end yoke will support make sure prolonged-time period procedure and avert untimely failure. Pat’s Driveline delivers a full line of automotive end yokes for energy get-offs, differentials and auxiliary products. They can also evaluate your current components and provide you with high good quality replacements.
A U-bolt is an industrial fastener with threaded legs. When utilized on a driveshaft, it offers increased steadiness in unstable terrain. You can obtain a U-bolt package to safe the pinion provider to the push shaft. U-bolts also arrive with lock washers and nuts. Performance cars and off-road autos typically use this sort of attachment. But just before you set up it, you have to make positive the yoke is machined to acknowledge it.
Conclude yokes can be created of aluminum or metal and are made to provide power. It also offers particular bolt designs for a variety of applications. CZPT’s drivetrain is also stocked with a full line of automotive flange yokes. The firm also creates custom made flanged yokes for many common manufacturers. Since the firm has a complete line of substitute flange yokes, it can aid you transform your drivetrain from non-serviceable to serviceable.

bushing

The 1st phase in fixing or replacing an automotive driveshaft is to substitute worn or damaged bushings. These bushings are situated within the generate shaft to provide a clean, risk-free trip. The shaft rotates in a rubber sleeve. If a bushing needs to be replaced, you should initial check out the guide for recommendations. Some of these components may also want to be changed, this sort of as the clutch or swingarm.

China manufacturer China High Strength Precision CNC Metal Aluminum Long Straight Spline Split Shaft     with Best SalesChina manufacturer China High Strength Precision CNC Metal Aluminum Long Straight Spline Split Shaft     with Best Sales